The Todd Engineering Titan CV series spray booth is designed to fulfil the requirements for the refinishing of large commercial vehicles and other larger bespoke industrial and commercial processes.

The design and layout can be tailored to customer requirements regarding extraction, access doors, plant layout and internal dimensions.

The Titan spray booth has been designed to offer customers total flexibility on the choice of layout.

Concerning extraction, Titan spray booths can be configured as either rear extraction, single/twin side extraction or full downdraught. Internal dimensions can be made to any length, width or height, with various plant positions such as rear, side or roof-mounted options.

Standard Spraybooth Specifications include:

Direct drive backward curved A aerofoil fans
Inverter variable speed drive motor control
LED lighting
Fully modulating direct gas-fired burners (indirect options available)
Fully insulated electrically operated roller shutter door
Push-button PLC control panel with 3.5″ Full-colour TFT touchscreen display

Spraybooth Optional Extras Include:

Insulated centre split roller shutter doors allowing two sections of the spray booth to operate independently
Pneumatically operated access platforms with 3 Axis movement – ensures safe working at height for painters
Low level LED lighting
Emergency lighting
External options available

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Layout

The ‘Titan’ has been designed to offer total customer flexibility on the choice of layout. In terms of extraction, the Titan can be configured as either rear extraction, single or twin side extraction or full downdraught extraction. Internal dimensions can be made to any length, width or height, with various plant positions such as rear, side or roof-mounted options. The cabin can feature centre split doors to provide two independently operated cabins which can also operate together for larger jobs; cabin dimensions are tailored to customer requirements.

Construction

The spray booth cabin has a fire-resistance rating of 30 minutes and constructed using double skinned insulated panels with a white polyester finish internally and externally. A steel ‘A’ frame superstructure provides direct support for the spray booth cabin.

Performance

The spray booth plant work is fitted with a combination of high-performance direct-drive aerofoil fans to provide a minimum of 2 air changes per minute with extracted air being exhausted to the atmosphere. The extraction system is fitted with two-stage filtration incorporating 50mm EU2 paint stop filter and EU3 blue pre-filter; this ensures that emissions meet EPA requirements. Input air is filtered through high-quality EU5 filter media housed in the full ceiling plenum, capturing contaminants down to 10 microns.

Lighting

Todd Engineering has developed a state-of-the-art LED lighting system specifically for use in their range of spray booths. These LED lights surpass the very highest standards required in the automotive refinishing sector, creating a superbly lit cabin with high level-light pods. The Pods are angled to reduce glare and shadowing. The state-of-the-art LED lighting system gives illumination levels in excess of +1800 lux through the use of high output LED SMD Chips designed to provide a colour temperature of 5000K @ 90CRI offering unrivalled lighting quality when colour matching. These LED’s consume 50% less energy than conventional tubes with an equivalent light output and operate via an external low voltage driver at 36VDC. The lighting is fitted with a hi-tech laser-etched ‘Luminit’ film, which removes the visual appearance of each individual LED and created a flat panel of light. The light pods are finished with a frameless, toughened glass cover and intumescent seal to separate electronics from the booth atmosphere.

Spraying Cycle

Fresh air is drawn from the atmosphere and is heated to the required temperature. It then passes through EU5 ceiling filters into the booth & over the vehicle carrying away paint, over-spray & vapours. The air is extracted via a twin dry filter system and exhausted to the atmosphere. By using recommended filters with regular changes, 99% of pollutants can be captured.

Heating

The spray booth is fitted with multiple states of the art direct-fired modulating gas/LPG premix burners, each with an output of 220kW or 750,000Btu’s/hr; this allows input air to be rapidly heated to the pre-set temperature on the control panel, cabin temperature is then held within +/- 1 degree. Modulation is achieved using integrated variable speed drive technology for greater control and efficiency of the heating plant.

Noise Levels

Comfortable working cabin levels of between 70-75 dB, variable speed motors contribute to 50% lower dB outbreak levels.

Main Doors

The main vehicle entry doors are fully insulated, 3 phase electrically operated roller shutter doors with a white internal/external powder-coated finish. The doors are fitted with rubber compression seals across the bottom threshold and internal seals down both vertical guides; an additional seal is provided by nylon brush strips around all interior edges.

Personnel Door

A second personnel door can be fitted to any wall panel; it is generally held to the rear of the cabin to provide a safe fire escape route. The door is fitted within its own white powder coated frame complete with self-closer, dictators, full-length viewing window, extruded aluminium hinges and rubber compression seals.

Control Panel

The Spraybooth control system uses the latest technology to give the operator intelligent and user-friendly control of all processes. Simple push-button controls are used for cycle selection and lighting, meaning in most cases, the booth can be controlled with one touch of a button. The intelligent programming of the PLC-based system monitors and adjusts cabin pressure and temperature to suit and displays the current spray booth status on a 3.5” full-colour TFT Touchscreen display. Separate controllers for temperature and cycle time duration are fully adjustable by the operator and indicate set points, current temperature, and remaining process time.

Inverter Variable Speed Drives

All Todd Engineering spray booths are fitted with Inverter variable speed drives to electronically balanced cabin pressure; this is achieved by controlling the fan speeds using the inverters. This method of control is beneficial in maximising the energy efficiency of the spray booth by only running the fans the speed required by the process. The inverters also increase life expectancy and reduce maintenance of all associated components.

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ABOUT TODD ENGINEERING.

The UK's leading paint spray booth manufacturers, Todd Engineering ltd were founded by the Todd family in the early nineties.

The company's factory is located in Staffordshire, on the edge of the industrial midlands, close to many suppliers. A skilled workforce undertakes design and manufactures all the spray booths, many of whom have started with the company in an apprenticeship.

Todd Engineering is proud of its wide range of high-quality spray booths for sale and its ovens and Bodyshop equipment. Their efficient in-house installation, service, and customer care teams have all contribute to high customer satisfaction and the company's rapid growth over the last 30 years.

Todd Engineering manufactures all its spray booths in-house; they supply a wide variety of booths and equipment. They offer a range from the Olympian 1000 series spray booth, which suits independent bodyshops and businesses, to the Titan CV series, a commercial spray booth with industrial spray booth equipment.

Todd Engineering has been praised for treating each customer as an individual; they pride themselves in offering a bespoke service to ensure they deliver equipment to suit the customer's business needs.

Using the latest in spray booth technology, Todd offers an energy-efficient solution on many of their products to save you money and time.