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The Incomparable Spraybooth.

At Todd Engineering we are always looking for ways to keep up with the market, to be more innovative and push boundaries. We understand that the customer wants to be able to create the fastest throughput of vehicles and increase productivity within their bodyshop.

To us using a movable spaybooth seemed inefficient to solve all the problems a bodyshop faces, and in some cases actually creates new obstacles to overcome.

Pop-up spraybooths are potentially useful for smaller bodyshops, and even the portable solutions are an excellent response for on the go smart repair, but within a conventional bodyshop, these options aren’t practical.

In some cases, the movable spaybooth will open up the workspace more than a static spraybooth. This may leave space for other stages of prep to take place simultaneously, but when it comes down to the effectiveness of the spraybooth, the structure of a moveable spraybooth falls short.

With the moveable booth, only one car can be sprayed and dried at one time and so, another car/part could be sat waiting while that is happening, because of this we fail to see how this truly tackles the problems of a single static spraybooth.
As an advantage, the moving booth eliminates the need to move the car, but this could be solved easily with a track and skate system, and unlike the movable booth it still give a high-quality airtight atmosphere needed for a superior finish.

 

At Todd Engineering we wanted to produce a balanced solution, and so, our booths don’t move, but the cars on a track and skate do, and most importantly our robots do.

 

Our solution of a Nemesis Spraybooth with a track and skate system and integrated E5 robot gives you working atmosphere of the best quality static booth on the market.
Once spraying has taken place, in any of the three bays in our Nemesis booth, there is one E5 robot that can alternate between the booths to get the most out of one curing robot.

To get extraordinary results, we combine our Nemesis spraybooth the E5, a robotic gas catalytic arch on sliding on rails with parallel and horizontal translation, with nr. 9-12 specific catalytic heaters powered with LPG or Methane.

 Put simply, if you have five bays for one moveable booth only one car at a time can be sprayed and dried; but if you have three bays in our Nemesis booth, all vehicles can be prepped both inside and outside the booth and sprayed at the same time as each other within the three bays, then individually cured in minutes with the Greentech E5. With the Greentech technology they cars can be worked on minutes after curing. That includes cured filler, primer, base coats and top coats.

Todd engineering has, of course, considered the moveable spray booth solution in the past, but while reviewing the problems we are trying to solve, we realised that the moveable booths only address half of the problem, our Nemesis and E5 booth see to your every need, reducing key-to-key times and not just improving but maximising the productivity.

 

About the author

Marketing manager at Todd Engineering. With a 2:1 in Design at Wolverhampton University and currently undertaking her Master's degree.
She has a strong skill set for the creative industry forged through enthusiasm and eagerness to learn. Her software skills include the Adobe Creative Suite (Photoshop, Illustrator, and InDesign), Mail Chimp and Microsoft Office.
She has a background in marketing and recently joined the Todd Engineering team to drive our web presence so it can successfully represent the work we do on a day to day basis.

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